刘斌琨

个人信息

参与实验室科研项目

人机智能协同关键技术及其在智能制造中的应用

掘进机盾尾密封及刀具状态智能诊断与评价技术研究

非可信智能驱动的可靠智造

学术成果

共撰写/参与撰写专利 14 项，录用/发表论文 8 篇，投出待录用论文1篇。

patent

1. 一种基于时间重构图卷积的PCB锡膏印刷质量预测方法 康宇, 刘斌琨, 赵云波, 曹洋, 许镇义, and 柏鹏 2025 [Abs] [pdf]

   本发明公开了一种基于时间重构图卷积的 PCB锡膏印刷质量预测方法，包括获取PCB板的历 史锡膏体积检测序列和对应的检测时间的历史 数据，并进行预处理；建立时间重构模块，根据对 应的检测时间的时间间隔对历史数据进行重构， 得到重构数据；建立时空图卷积模块，提取得到 的重构数据的锡膏体积之间的关联性和锡膏体 积自身的变化规律；根据锡膏体积之间的关联性 和锡膏体积自身的变化规律构建线性回归器，预 测得到锡膏体积变化规律。本发明根据焊盘上锡 膏体积的时间相关性构建稀疏图以提高相似演 变规律的协同同时避免不同演变规律的干扰然 后根据生产时刻的间隔构建时间注意力对数据 重构后预测PCB锡膏印刷质量。

2. 锡膏印刷质量异常预测方法、系统、设备及存储介质 赵云波, 刘斌琨, 康宇, 曹洋, 陈龙鑫, and 李佳玉 2025 [pdf]
3. 眼科病人信息录入软件V1.0 康宇, 田霞, 董凯, 鲁理, 夏睿钰, 赵云波, 刘斌琨, and 李晓蒙 2023 [pdf]
4. 锡膏印刷机参数调整数据处理软件V1.0 许镇义, 刘斌琨, 康宇, 曹洋, and 赵云波 2022 [pdf]
5. 锡膏印刷机离线故障预测软件V1.0 赵云波, 刘斌琨, 曹洋, 康宇, and 许镇义 2022 [pdf]
6. 基于特征工程的PCB板焊盘偏移预测方法及存储介质 曹洋, 刘斌琨, 赵云波, 康宇, and 许镇义 [Abs]

   本发明的一种基于特征工程的PCB板焊盘偏 移预测方法及存储介质，包括以下步骤，S1：获取 PCB板的历史偏移检测数据，进行数据预处理，并 使 用滑动窗 格法对数据进行 切分 ；S2 ：计算手工 设计的统计指标；S3：构建重加权支持向量机，输 出预测结果。本发明可根据手工设计的反应偏移 时间序列特点的统计特征对PCB板焊盘偏移进行 预测，通过工程师的适时介入从而避免生产不良 品 。同 时 可通过统 计特征对预 测结果进行解 释 ， 使得模型预测过程更容易被工程师理解。利用加 权的支持向量机对手工设计的特征进行核函数 的 非线性变换 ，提高 模型的 稳定性。对偏移不良 赋予更大的权重，克服了偏移不良数据极其稀少 的困难，从而实现偏移不良的时序预测。

7. 一种基于多传感器特征融合的轴承故障诊断方法 康宇, 刘斌琨, 赵云波, 许镇义, and 曹洋
8. 一种基于特征迁移的轴承剩余使用寿命预测方法 许镇义, 刘斌琨, 康宇, 赵云波, and 曹洋 [Abs]

   本发明涉及设备预测性维护技术领域，公开 了一种基于特征迁移的轴承剩余使用寿命预测 方法，包括：获取设备故障数据和设备全周期退 化数据，进行数据预处理；构建源网络，源网络包 括故障特征提取模块、故障分类器；设计故障分 类损失函数，并利用设备故障数据对源网络进行 训练 ；构建目标网络 ，目标网络包括退化特征提 取器和剩余使用寿命预测器；设计剩余使用寿命 预测损失函数，并利用设备全周期退化数据对目 标网络进行训练；设计故障特征迁移损失函数， 进行故障特征迁移。本发明通过对设备进行故障 诊断获取故障特征以及特征迁移，从而降低已有 方法对设备全周期退化数据的需求，并得到较好 的结果。

9. 液压减震器无监督故障检测方法、系统、设备与存储介质 赵云波, and 刘斌琨
10. 基于图注意力神经网络的印刷电路板质量预测方法 赵云波, 李佳玉, 康宇, 柏鹏, 谈正军, 徐久存, 刘斌琨, and 许镇义
11. 故障诊断模型的训练方法、装置、电子设备及存储介质 赵云波, 陈龙鑫, 刘斌琨, 朱慧娟, 许镇义, and 柏鹏 [Abs]

    本申请公开了一种故障诊断模型的训练方 法、装置、电子设备及存储介质，属于计算机技术 领域。所述方法包括：获取多个工况中各工况集 下的故障数据，分别作为源域数据，并获取目标 工况下的故障数据，作为目标域数据，所述工况 集包括所述多个工况中的至少一个工况，所述工 况集下的故障数据为已标记故障类别的数据，所 述目标工况下的故障数据为未标记故障类别的 数据；确定所述目标域数据与各所述源域数据之 间的目标分布差异；根据所述目标分布差异选取 源域数据作为训练数据；根据所述训练数据，对 所述目标工况的故障诊断模型进行训练。本申请 能够提高模型训练效果，进而提高对目标工况进 行故障诊断的准确率。

12. 产线设备故障预测方法、装置、电子设备及存储介质 赵云波, 董少杰, 刘斌琨, 朱慧娟, 许镇义, and 柏鹏 [Abs]

    本申请公开了一种产线设备故障预测方法、 装置、电子设备及存储介质，属于计算机技术领 域。所述方法包括：获取测试结果序列，测试结果 序列包括多个电路板的测试结果信息，测试结果 信息包括电路板中各功能模块的测试结果；根据 测试结果序列，获取各功能模块的良率序列；根 据各功能模块的良率序列，获取多个各功能模块 中的目标功能模块与其他功能模块的相关性序 列；根据各功能模块的良率序列和相关性序列， 获取目标功能模块的良率预测信息；根据相关性 序列和良率预测信息，预测目标功能模块对应的 产线设备是否存在故障。本申请能够准确预测产 线设备是否出现故障，以及时发现故障设备，避 免生产事故的发生。

13. 一种基于因果对比模型的盾构机尾部油脂压力预测的方法 赵云波, 余碧桢, 谭娜, 刘斌琨, 魏晓龙, and 许镇义
14. 减震器故障检测方法、装置、设备及存储介质 赵云波, 刘斌琨, 康宇, 曹洋, and 许镇义 [Abs]

    本发明涉及设备检测技术领域，公开了一种 减震器故障检测方法、装置、设备及存储介质，该 方法包括：基于待检测减震器的传感器数据获取 正对时频图像和负对时频图像；通过预设编码器 对正对时频图像和负对时频图像进行特征提取， 获得传感器特征集；对传感器特征集中各特征进 行更新，并对更新后的传感器特征集中的特征进 行特征融 合 ，获得融合特征集 ；通过预设线性分 类器对融合特征集进行分类检测，根据分类检测 结果判断待检测减震器是否存在故障。相比于现 有技术中通过花费高额成本来获取大量有标签 数据，本发明上述方法减少了现有技术中对有标 签数据的需求量过大导致成本过高的问题，从而 实现对减震器健康状态的预测性维护检测。

Journal Articles

1. PCB Layout-Based Spatiotemporal Graph Convolution Network for Anomaly Prediction in Solder Paste Printing Binkun Liu, Yu Kang, Yun-Bo Zhao , Yang Cao, and Zhenyi Xu IEEE Trans. Compon., Packag. Manufact. Technol. 2025 [Abs] [doi] [pdf]

   Predicting solder paste printing anomaly on the printed circuit board (PCB) can improve first-pass yield and reduce rework costs. Considering the impact of the PCB layout on the quality of solder paste printing, we propose a PCB layoutbased spatiotemporal graph convolution network, in which we construct a graph to model the spatial distribution of solder pads. Specifically, since the printing quality is related to the spatial distribution of the pads, we convert the PCB to a graph according to the Pearson correlation of the printing quality and then trim the edges of the graph with a correlation threshold to model the spatial distribution of solder pads. To model the time-varying physicochemical properties of the solder paste, normalize the production time, calculate the attention of the production time, and reconstruct the printing quality based on the attention. Then, we devise a weighted loss to improve the performance of predicted printing of defective products due to the scarcity of defective products. Ultimately, the predicted printing quality is compared with the inspection threshold to estimate the degree of anomaly. The proposed method is validated on six days of real solder paste printing data, improving the average F1 score by 0.057 and the average accuracy by 0.022 for three typical anomalous printing behaviors over two temporal prediction scales.

2. Multisensor Contrast Neural Network for Remaining Useful Life Prediction of Rolling Bearings Under Scarce Labeled Data Binkun Liu, Zhenyi Xu, Yu Kang, Yang Cao, and Yunbo Zhao Front Inform Technol Electron Eng 2025 [Abs] [doi] [pdf]

   Predicting remaining useful life (RUL) of bearings under scarce labeled data is significant for intelligent manufacturing. Current approaches typically encounter the challenge that different degradation stages have similar behaviors in multisensor scenarios. Given that cross-sensor similarity improves the discrimination of degradation features, we propose a multisensor contrast method for RUL prediction under scarce RUL-labeled data, in which we use cross-sensor similarity to mine multisensor similar representations that indicate machine health condition from rich unlabeled sensor data in a co-occurrence space. Specifically, we use ResNet18 to span the features of different sensors into the co-occurrence space. We then obtain multisensor similar representations of abundant unlabeled data through alternate contrast based on cross-sensor similarity in the co-occurrence space. The multisensor similar representations indicate the machine degradation stage. Finally, we focus on finetuning these similar representations to achieve RUL prediction with limited labeled sensor data. The proposed method is evaluated on a publicly available bearing dataset, and the results show that the mean absolute percentage error is reduced by at least 0.058, and the score is improved by at least 0.122 compared with those of state-of-the-art methods.

3. Cross-Sensor Generative Self-Supervised Learning Network for Fault Detection Under Few Samples Huijuan Zhu, Yun-Bo Zhao , Xiaohui Yan, Yu Kang, and Binkun Liu Journal of Systems Science & Complexity 2025 [Abs] [doi] [pdf]

   In this paper, a cross-sensor generative self-supervised learning network is proposed for fault detection of multi-sensor. By modeling the sensor signals in multiple dimensions to achieve correlation information mining between channels to deal with the pretext task, the shared features between multisensor data can be captured, and the gap between channel data features will be reduced. Meanwhile, in order to model fault features in the downstream task, the salience module is developed to optimize cross-sensor data features based on a small amount of labeled data to make warning feature information prominent for improving the separator accuracy. Finally, experimental results on the public datasets FEMTO-ST dataset and the private datasets SMT shock absorber dataset(SMT-SA dataset) show that the proposed method performs favorably against other STATE-of-the-art methods.

Conference Articles

1. A Shared Control Strategy Considering Control Fusion Security for Human-Machine Co-Driving System Xiaojun Zhu, Bin Lan, Wen Zhang, Yun-Bo Zhao , Yu Kang, and Binkun Liu In 2025 44th Chinese Control Conference (CCC) 2025 [doi] [pdf]
2. A Reliable Ensemble Model Based on Hierarchical Component Features for Repair Label Prediction of Soldering Defects Longxin Chen, Yunbo Zhao, Binkun Liu, Shaojie Dong, Huijuan Zhu, and Peng Bai In 2024 14th Asian Control Conference (ASCC) 2024 [Abs] [pdf]

   Using solder paste inspection (SPI) and automated optical inspection (AOI) data, accurate prediction for repair labels of soldering defective printed circuit board (PCB) components can help reduce labor costs. Existing research tries to pick out both the false defect components (actually good) and impossible-to-repair components among defective PCB components, using SPI and AOI data. However, it is inappropriate to pick out the false defect components from screened components using defective information in AOI data. Therefore, the problem setting of existing research is inappropriate, resulting in the algorithm’s performance not meeting actual requirements. To address this problem, we only care about the reliable prediction of impossible-to-repair components. We propose a hierarchical component feature extraction method that can comprehensively characterize the degree of component defects from multiple levels, including pin level and component level. Then we apply the ensemble model based on XGBoost and TabNet and adjust the probability threshold of components judged as impossible-to-repair category, achieving the reliable prediction of impossible-to-repair components. Finally, we validated our method on real datasets and achieved better experimental results compared to baseline methods, which can meet actual requirements,

3. Functional Evaluation for Printed Circuit Board Based on Surface Mount Technology Process Data Jiayu Li, Yunbo Zhao, and Binkun Liu In 2024 11th International Forum on Electrical Engineering and Automation (IFEEA) 2024 [doi] [pdf]
4. A Feature Engineering-based Method for PCB Solder Paste Position Offset Prediction Binkun Liu, Yunbo Zhao, Yu Kang, Yang Cao, Peng Bai, and Zhenyi Xu In 2023 6th International Symposium on Autonomous Systems (ISAS) 2023 [Abs] [doi] [pdf]

   Solder paste printing position offset is a common type of defective printed circuit board (PCB) printing, and accurate position offset prediction helps to avoid the production of defects, thus improving efficiency. The existing methods mainly use the powerful nonlinear fitting ability of deep learning to learn the variation pattern of solder paste printing quality to achieve a good prediction. However, factories also focus on the interpretability of the model, and existing methods are difficult to give the basis for decisions, so there are still limitations in the practical application. To solve this problem, we propose a Support vector machine (SVM) approach, in which we manually design 14 statistical features based on the original data, then the resampling reduces the effect of data imbalance and achieves PCB pad-level offset prediction. Finally we verified on about one week of real solder paste printing production data and achieved good experimental results.

5. A Robustness Benchmark for Prognostics and Health Management Binkun Liu, Yun-Bo Zhao , Yang Cao, Yu Kang, and Zhenyi Xu In 2022 41st Chinese Control Conference (CCC) 2022 [Abs] [doi] [pdf]

   With the rise of intelligent manufacturing, prognostics and health management(PHM) has developed rapidly as an important part of intelligent manufacturing.Existing deep learning-based PHM methods are data-dependent. However, sensor data often contains noise and is redundant and high-dimensional, making it difficult for the PHM methods to learn a stable set of model parameters, so the methods are likely to be wrong when disturbed. However, the factory hopes that the PHM methods are robust enough to adapt to various disturbances, so it is necessary to perform robustness evaluation on the existing methods in advance for easy deployment. Although the existing robust theoretical analysis methods for neural networks can obtain tight robust boundaries, they consume a lot of computing resources and are difficult to scale to large neural networks. To slove this problem, We design a benchmark for robustness analysis of large deep learning PHM models, in which we test the model robustness using a variety of perturbations to simulate the actual production environment of the factory. Specifically, Gaussian noise is used to test the robustness of the model to background noise; random mask is used to test the robustness of the model to data loss. We hope that our robustness benchmark can serve as a reference for designing PHM models to improve the robustness of factory PHM models.

博客文章

学位论文

Theses

1. 基于多维时序数据分析的锡膏印刷异常预警方法研究 刘斌琨 中国科学技术大学, 合肥 2025 [Abs] [pdf]

   锡膏印刷是印刷电路板 (Printed Circuit Board, PCB) 加工的核心工序之一。 由于锡膏印刷机故障和锡膏印刷参数不当,约有 60%至 70%的残次品以及 13% 的生产线故障与锡膏印刷相关。而锡膏印刷异常预警可以为锡膏印刷的维护提 供有效的决策依据,从而避免锡膏印刷异常,因此具有重要的意义。 工业界主要围绕锡膏印刷机中关键部件早期故障预警、关键部件剩余使用 寿命预测以及锡膏印刷参数不当预警来开展锡膏印刷异常预警。目前存在以下 挑战。首先,对于锡膏印刷机中关键部件早期故障预警,存在健康样本含有高噪 声的挑战,已有方法难以准确刻画部件健康模式。其次,对于锡膏印刷机中关键 部件剩余使用寿命预测,存在标签样本难获取、不同退化阶段间状态监测数据 比较相似的挑战,已有方法难以准确刻画退化模式。最后,对于锡膏印刷参数不 当预警,已有方法未考虑 PCB 焊盘分布对锡膏印刷质量的重要影响,导致不能 准确预警锡膏印刷参数不当。 针对上述挑战,利用多维锡膏印刷质量数据以及锡膏印刷机多传感器状态 监测数据,开展基于多维时序数据分析的锡膏印刷异常预警方法研究,与已有方 法相比可以为锡膏印刷的维护提供更有价值的决策依据,从而提高锡膏印刷质 量,降低返修成本。具体研究工作如下: (1)针对健康样本存在高噪声的挑战,提出了一种基于多传感器双重对比的锡 膏印刷关键部件早期故障预警算法,设计了时频对比模块和相关性对比模 块,从两个层面抑制了噪声的不利影响并挖掘健康状态下的通用表示,从 而实现了最佳的早期故障预警效果。具体而言,在时频信息层面,设计了 时频对比模块,利用 Kullback-Leibler (KL) 散度对比健康状态下时频信息, 从而挖掘健康状态下时频信息的通用表示。随后,在多传感器相关性层面, 设计了相关性对比模块,利用 KL 散度对健康状态下多传感器 Pearson 相关 性进行对比,从而有效挖掘健康多传感器相关性的通用表示。结合时频对 比模块和相关性对比模块可以提取关键部件健康状态的通用表示,有效抑 制健康样本中高噪声。以私有的锡膏印刷机减震器数据集、公开的轴承、 齿轮数据集为例验证所提算法。实验结果表明,所提算法取得了最佳的预 警性能。 (2)针对标签样本难获取、不同退化阶段间状态监测数据比较相似的挑战,提 出了一种基于多传感器交替对比的锡膏印刷关键部件剩余使用寿命预测 算法,设计了一种交替对比过程,可以利用跨传感器相似度从丰富的无标 签多传感器数据中挖掘跨传感器不变特征来提高不同退化阶段的特征区分度,从而实现了最佳的剩余使用寿命预测效果。该算法具体来说,使用 Resnet18 将不同传感器的特征映射到共现空间。然后,在共现空间中进行 基于跨传感器相似度的交替对比,从而获得了大量无标签数据的跨传感 器不变特征。最后,利用少量带标签的多传感器数据微调模型,以实现少 量标签数据下的关键部件剩余使用寿命预测。以公开的轴承、齿轮数据集 为例验证所提算法,结果表明,所提算法取得了最佳的剩余使用寿命预测 性能。 (3)考虑到 PCB 焊盘分布对锡膏印刷质量的重要影响,提出了一种基于 PCB 布局图卷积的锡膏印刷参数预警算法,首次将 PCB 上焊盘的分布建模成 图,以捕获 PCB 上焊盘分布对锡膏印刷质量的影响,从而实现了最佳的锡 膏印刷参数不当预警效果。具体来说,由于锡膏印刷质量与 PCB 上焊盘的 分布有关,根据锡膏印刷质量的 Pearson 相关性将焊盘分布转换为图,然 后用相关性阈值修剪图的边,以模拟焊盘的分布。然后为了对时变的锡膏 物理化学性质进行建模,设计基于生产时间的注意力,并重构锡膏印刷质 量时序特征。接下来,由于锡膏印刷质量异常的稀缺性,设计了加权损失 来提高对锡膏印刷质量异常关注。最后,将预测的锡膏印刷质量与锡膏印 刷质量标准进行比较,以预警锡膏印刷参数不当。以私有的锡膏印刷机无 故障情况下 6 天 11365 条锡膏印刷数据为例验证所提算法,所提算法取得 了最佳的锡膏印刷参数不当预警性能。

毕业去向

比亚迪， 高级算法工程师